feat: Add MQTT publisher and tester scripts for USDA Vision Camera System

- Implemented mqtt_publisher_test.py for manual MQTT message publishing
- Created mqtt_test.py to test MQTT message reception and display statistics
- Developed test_api_changes.py to verify API changes for camera settings and filename handling
- Added test_camera_recovery_api.py for testing camera recovery API endpoints
- Introduced test_max_fps.py to demonstrate maximum FPS capture functionality
- Implemented test_mqtt_events_api.py to test MQTT events API endpoint
- Created test_mqtt_logging.py for enhanced MQTT logging and API endpoint testing
- Added sdk_config.py for SDK initialization and configuration with error suppression
This commit is contained in:
Alireza Vaezi
2025-07-28 16:30:14 -04:00
parent e2acebc056
commit 9cb043ef5f
40 changed files with 4485 additions and 838 deletions

View File

@@ -13,7 +13,7 @@ from typing import Dict, List, Optional, Tuple, Any
from datetime import datetime
# Add python demo to path
sys.path.append(os.path.join(os.path.dirname(__file__), '..', '..', 'python demo'))
sys.path.append(os.path.join(os.path.dirname(__file__), "..", "..", "python demo"))
import mvsdk
from ..core.config import Config, CameraConfig
@@ -22,271 +22,233 @@ from ..core.events import EventSystem, EventType, Event, publish_camera_status_c
from ..core.timezone_utils import format_filename_timestamp
from .recorder import CameraRecorder
from .monitor import CameraMonitor
from .sdk_config import initialize_sdk_with_suppression
class CameraManager:
"""Manages all cameras in the system"""
def __init__(self, config: Config, state_manager: StateManager, event_system: EventSystem):
self.config = config
self.state_manager = state_manager
self.event_system = event_system
self.logger = logging.getLogger(__name__)
# Initialize SDK early to suppress error messages
initialize_sdk_with_suppression()
# Camera management
self.available_cameras: List[Any] = [] # mvsdk camera device info
self.camera_recorders: Dict[str, CameraRecorder] = {} # camera_name -> recorder
self.camera_monitor: Optional[CameraMonitor] = None
# Threading
self._lock = threading.RLock()
self.running = False
# Subscribe to machine state changes
self.event_system.subscribe(EventType.MACHINE_STATE_CHANGED, self._on_machine_state_changed)
# Initialize camera discovery
self._discover_cameras()
# Create camera monitor
self.camera_monitor = CameraMonitor(
config=config,
state_manager=state_manager,
event_system=event_system,
camera_manager=self
)
self.camera_monitor = CameraMonitor(config=config, state_manager=state_manager, event_system=event_system, camera_manager=self)
def start(self) -> bool:
"""Start the camera manager"""
if self.running:
self.logger.warning("Camera manager is already running")
return True
self.logger.info("Starting camera manager...")
self.running = True
# Start camera monitor
if self.camera_monitor:
self.camera_monitor.start()
# Initialize camera recorders
self._initialize_recorders()
self.logger.info("Camera manager started successfully")
return True
def stop(self) -> None:
"""Stop the camera manager"""
if not self.running:
return
self.logger.info("Stopping camera manager...")
self.running = False
# Stop camera monitor
if self.camera_monitor:
self.camera_monitor.stop()
# Stop all active recordings
with self._lock:
for recorder in self.camera_recorders.values():
if recorder.is_recording():
recorder.stop_recording()
recorder.cleanup()
self.logger.info("Camera manager stopped")
def _discover_cameras(self) -> None:
"""Discover available GigE cameras"""
try:
self.logger.info("Discovering GigE cameras...")
# Enumerate cameras using mvsdk
device_list = mvsdk.CameraEnumerateDevice()
self.available_cameras = device_list
self.logger.info(f"Found {len(device_list)} camera(s)")
for i, dev_info in enumerate(device_list):
try:
name = dev_info.GetFriendlyName()
port_type = dev_info.GetPortType()
serial = getattr(dev_info, 'acSn', 'Unknown')
serial = getattr(dev_info, "acSn", "Unknown")
self.logger.info(f" Camera {i}: {name} ({port_type}) - Serial: {serial}")
# Update state manager with discovered camera
camera_name = f"camera{i+1}" # Default naming
self.state_manager.update_camera_status(
name=camera_name,
status="available",
device_info={
"friendly_name": name,
"port_type": port_type,
"serial_number": serial,
"device_index": i
}
)
self.state_manager.update_camera_status(name=camera_name, status="available", device_info={"friendly_name": name, "port_type": port_type, "serial_number": serial, "device_index": i})
except Exception as e:
self.logger.error(f"Error processing camera {i}: {e}")
except Exception as e:
self.logger.error(f"Error discovering cameras: {e}")
self.available_cameras = []
def _initialize_recorders(self) -> None:
"""Initialize camera recorders for configured cameras"""
with self._lock:
for camera_config in self.config.cameras:
if not camera_config.enabled:
continue
try:
# Find matching physical camera
device_info = self._find_camera_device(camera_config.name)
if device_info is None:
self.logger.warning(f"No physical camera found for configured camera: {camera_config.name}")
# Update state to indicate camera is not available
self.state_manager.update_camera_status(
name=camera_config.name,
status="not_found",
device_info=None
)
self.state_manager.update_camera_status(name=camera_config.name, status="not_found", device_info=None)
continue
# Create recorder (this will attempt to initialize the camera)
recorder = CameraRecorder(
camera_config=camera_config,
device_info=device_info,
state_manager=self.state_manager,
event_system=self.event_system
)
# Check if camera initialization was successful
if recorder.hCamera is None:
self.logger.warning(f"Camera {camera_config.name} failed to initialize, skipping")
# Update state to indicate camera initialization failed
self.state_manager.update_camera_status(
name=camera_config.name,
status="initialization_failed",
device_info={"error": "Camera initialization failed"}
)
continue
# Create recorder (uses lazy initialization - camera will be initialized when recording starts)
recorder = CameraRecorder(camera_config=camera_config, device_info=device_info, state_manager=self.state_manager, event_system=self.event_system)
# Add recorder to the list (camera will be initialized lazily when needed)
self.camera_recorders[camera_config.name] = recorder
self.logger.info(f"Successfully initialized recorder for camera: {camera_config.name}")
self.logger.info(f"Successfully created recorder for camera: {camera_config.name} (lazy initialization)")
except Exception as e:
self.logger.error(f"Error initializing recorder for {camera_config.name}: {e}")
# Update state to indicate error
self.state_manager.update_camera_status(
name=camera_config.name,
status="error",
device_info={"error": str(e)}
)
self.state_manager.update_camera_status(name=camera_config.name, status="error", device_info={"error": str(e)})
def _find_camera_device(self, camera_name: str) -> Optional[Any]:
"""Find physical camera device for a configured camera"""
# For now, use simple mapping: camera1 -> device 0, camera2 -> device 1, etc.
# This could be enhanced to use serial numbers or other identifiers
camera_index_map = {
"camera1": 0,
"camera2": 1,
"camera3": 2,
"camera4": 3
}
camera_index_map = {"camera1": 0, "camera2": 1, "camera3": 2, "camera4": 3}
device_index = camera_index_map.get(camera_name)
if device_index is not None and device_index < len(self.available_cameras):
return self.available_cameras[device_index]
return None
def _on_machine_state_changed(self, event: Event) -> None:
"""Handle machine state change events"""
try:
machine_name = event.data.get("machine_name")
new_state = event.data.get("state")
if not machine_name or not new_state:
return
self.logger.info(f"Handling machine state change: {machine_name} -> {new_state}")
# Find camera associated with this machine
camera_config = None
for config in self.config.cameras:
if config.machine_topic == machine_name:
camera_config = config
break
if not camera_config:
self.logger.warning(f"No camera configured for machine: {machine_name}")
return
# Get the recorder for this camera
recorder = self.camera_recorders.get(camera_config.name)
if not recorder:
self.logger.warning(f"No recorder found for camera: {camera_config.name}")
return
# Handle state change
if new_state == "on":
self._start_recording(camera_config.name, recorder)
elif new_state in ["off", "error"]:
self._stop_recording(camera_config.name, recorder)
except Exception as e:
self.logger.error(f"Error handling machine state change: {e}")
def _start_recording(self, camera_name: str, recorder: CameraRecorder) -> None:
"""Start recording for a camera"""
try:
if recorder.is_recording():
self.logger.info(f"Camera {camera_name} is already recording")
return
# Generate filename with Atlanta timezone timestamp
timestamp = format_filename_timestamp()
filename = f"{camera_name}_recording_{timestamp}.avi"
# Start recording
success = recorder.start_recording(filename)
if success:
self.logger.info(f"Started recording for camera {camera_name}: {filename}")
else:
self.logger.error(f"Failed to start recording for camera {camera_name}")
except Exception as e:
self.logger.error(f"Error starting recording for {camera_name}: {e}")
def _stop_recording(self, camera_name: str, recorder: CameraRecorder) -> None:
"""Stop recording for a camera"""
try:
if not recorder.is_recording():
self.logger.info(f"Camera {camera_name} is not recording")
return
# Stop recording
success = recorder.stop_recording()
if success:
self.logger.info(f"Stopped recording for camera {camera_name}")
else:
self.logger.error(f"Failed to stop recording for camera {camera_name}")
except Exception as e:
self.logger.error(f"Error stopping recording for {camera_name}: {e}")
def get_camera_status(self, camera_name: str) -> Optional[Dict[str, Any]]:
"""Get status of a specific camera"""
recorder = self.camera_recorders.get(camera_name)
if not recorder:
return None
return recorder.get_status()
def get_all_camera_status(self) -> Dict[str, Dict[str, Any]]:
"""Get status of all cameras"""
status = {}
@@ -294,50 +256,174 @@ class CameraManager:
for camera_name, recorder in self.camera_recorders.items():
status[camera_name] = recorder.get_status()
return status
def manual_start_recording(self, camera_name: str, filename: Optional[str] = None) -> bool:
"""Manually start recording for a camera"""
def manual_start_recording(self, camera_name: str, filename: Optional[str] = None, exposure_ms: Optional[float] = None, gain: Optional[float] = None, fps: Optional[float] = None) -> bool:
"""Manually start recording for a camera with optional camera settings"""
recorder = self.camera_recorders.get(camera_name)
if not recorder:
self.logger.error(f"Camera not found: {camera_name}")
return False
if not filename:
timestamp = format_filename_timestamp()
# Update camera settings if provided
if exposure_ms is not None or gain is not None or fps is not None:
settings_updated = recorder.update_camera_settings(exposure_ms=exposure_ms, gain=gain, target_fps=fps)
if not settings_updated:
self.logger.warning(f"Failed to update camera settings for {camera_name}")
# Generate filename with datetime prefix
timestamp = format_filename_timestamp()
if filename:
# Always prepend datetime to the provided filename
filename = f"{timestamp}_{filename}"
else:
filename = f"{camera_name}_manual_{timestamp}.avi"
return recorder.start_recording(filename)
def manual_stop_recording(self, camera_name: str) -> bool:
"""Manually stop recording for a camera"""
recorder = self.camera_recorders.get(camera_name)
if not recorder:
self.logger.error(f"Camera not found: {camera_name}")
return False
return recorder.stop_recording()
def get_available_cameras(self) -> List[Dict[str, Any]]:
"""Get list of available physical cameras"""
cameras = []
for i, dev_info in enumerate(self.available_cameras):
try:
cameras.append({
"index": i,
"name": dev_info.GetFriendlyName(),
"port_type": dev_info.GetPortType(),
"serial_number": getattr(dev_info, 'acSn', 'Unknown')
})
cameras.append({"index": i, "name": dev_info.GetFriendlyName(), "port_type": dev_info.GetPortType(), "serial_number": getattr(dev_info, "acSn", "Unknown")})
except Exception as e:
self.logger.error(f"Error getting info for camera {i}: {e}")
return cameras
def refresh_camera_discovery(self) -> int:
"""Refresh camera discovery and return number of cameras found"""
self._discover_cameras()
return len(self.available_cameras)
def is_running(self) -> bool:
"""Check if camera manager is running"""
return self.running
def test_camera_connection(self, camera_name: str) -> bool:
"""Test connection for a specific camera"""
recorder = self.camera_recorders.get(camera_name)
if not recorder:
self.logger.error(f"Camera not found: {camera_name}")
return False
return recorder.test_connection()
def reconnect_camera(self, camera_name: str) -> bool:
"""Attempt to reconnect a specific camera"""
recorder = self.camera_recorders.get(camera_name)
if not recorder:
self.logger.error(f"Camera not found: {camera_name}")
return False
success = recorder.reconnect()
# Update camera status based on result
if success:
self.state_manager.update_camera_status(name=camera_name, status="connected", error=None)
else:
self.state_manager.update_camera_status(name=camera_name, status="connection_failed", error="Reconnection failed")
return success
def restart_camera_grab(self, camera_name: str) -> bool:
"""Restart grab process for a specific camera"""
recorder = self.camera_recorders.get(camera_name)
if not recorder:
self.logger.error(f"Camera not found: {camera_name}")
return False
success = recorder.restart_grab()
# Update camera status based on result
if success:
self.state_manager.update_camera_status(name=camera_name, status="connected", error=None)
else:
self.state_manager.update_camera_status(name=camera_name, status="grab_failed", error="Grab restart failed")
return success
def reset_camera_timestamp(self, camera_name: str) -> bool:
"""Reset timestamp for a specific camera"""
recorder = self.camera_recorders.get(camera_name)
if not recorder:
self.logger.error(f"Camera not found: {camera_name}")
return False
return recorder.reset_timestamp()
def full_reset_camera(self, camera_name: str) -> bool:
"""Perform full reset for a specific camera"""
recorder = self.camera_recorders.get(camera_name)
if not recorder:
self.logger.error(f"Camera not found: {camera_name}")
return False
success = recorder.full_reset()
# Update camera status based on result
if success:
self.state_manager.update_camera_status(name=camera_name, status="connected", error=None)
else:
self.state_manager.update_camera_status(name=camera_name, status="reset_failed", error="Full reset failed")
return success
def reinitialize_failed_camera(self, camera_name: str) -> bool:
"""Attempt to reinitialize a camera that failed to initialize"""
with self._lock:
# Find the camera config
camera_config = None
for config in self.config.cameras:
if config.name == camera_name:
camera_config = config
break
if not camera_config:
self.logger.error(f"No configuration found for camera: {camera_name}")
return False
if not camera_config.enabled:
self.logger.error(f"Camera {camera_name} is disabled in configuration")
return False
try:
# Remove existing recorder if any
if camera_name in self.camera_recorders:
old_recorder = self.camera_recorders[camera_name]
try:
old_recorder._cleanup_camera()
except:
pass # Ignore cleanup errors
del self.camera_recorders[camera_name]
# Find matching physical camera
device_info = self._find_camera_device(camera_name)
if device_info is None:
self.logger.warning(f"No physical camera found for configured camera: {camera_name}")
self.state_manager.update_camera_status(name=camera_name, status="not_found", device_info=None)
return False
# Create new recorder (uses lazy initialization)
recorder = CameraRecorder(camera_config=camera_config, device_info=device_info, state_manager=self.state_manager, event_system=self.event_system)
# Success - add to recorders (camera will be initialized lazily when needed)
self.camera_recorders[camera_name] = recorder
self.state_manager.update_camera_status(name=camera_name, status="connected", error=None)
self.logger.info(f"Successfully reinitialized camera recorder: {camera_name} (lazy initialization)")
return True
except Exception as e:
self.logger.error(f"Error reinitializing camera {camera_name}: {e}")
self.state_manager.update_camera_status(name=camera_name, status="error", device_info={"error": str(e)})
return False